Iring forgings ziyimveliso yeshishini lokubumba kunye nodidi lokubumba. Zizinto ezimise okwesangqa ezenziwe ngokufaka amandla angaphandle kwiibhilithi zetsimbi (ngaphandle kwamacwecwe) kwaye zenze zibe yimikhosi yoxinzelelo olufanelekileyo ngokuguqulwa kweplastiki. La mandla ngokuqhelekileyo aphunyezwa ngokusebenzisa isando okanye uxinzelelo. Inkqubo yokuqulunqa yakha isakhiwo sengqolowa ecocekileyo kunye nokuphucula iimpawu ezibonakalayo zetsimbi. I-ring forgings ingabonwa kuyo yonke indawo kubomi bemihla ngemihla kwaye iyimveliso yemveliso.
Inkqubo yokuvelisa
1. I-Sliding wire blanking: Sika i-ingot yentsimbi ibe ngubukhulu obufanelekileyo kunye nobunzima ngokweemfuno zemveliso.
2.Ukufudumeza (kubandakanywa nokufudumala): Izixhobo zokufudumeza zibandakanya isithando somlilo segumbi elinye, i-push rod furnace kunye nesithando somlilo setafile. Zonke iziko lokufudumeza zisebenzisa igesi yendalo njengamafutha.
Ubushushu bobushushu be-ingot yentsimbi ngokuqhelekileyo yi-1150℃～1240℃. Ixesha lokufudumeza i-ingot yensimbi ebandayo malunga ne-1 ukuya kwiiyure ze-5, kwaye ixesha lokufudumeza kwe-ingot yensimbi eshushu lisiqingatha sexesha lokufudumala kwe-ingot yensimbi ebandayo. I-ingot yensimbi evuthayo ingena kwinkqubo yokubumba.
3. Ukuqulunqa: I-ingot yentsimbi eshushu malunga ne-1150～1240℃ ikhutshwa kwisithando somlilo, kwaye emva koko ifakwe kwihamile yomoya okanye isando se-electro-hydraulic ngumqhubi. Ngokutsho kobukhulu be-ingot yensimbi kunye neemfuno zokulinganisa ukulinganisa, ukukhwabanisa okuhambelanayo, ukudweba kunye nezinye iinkqubo zenziwa, ubungakanani be-forging bubekwe esweni ngexesha langempela, kwaye ubushushu bokubumba bulawulwa yi-thermometer ye-infrared.
4. Ukuhlolwa: Ukuhlolwa kwangaphambili kwe-forging blank kuqhutywa, ngokukodwa ukubonakala kunye nokuhlolwa kobukhulu. Ngokubhekiselele kwimbonakalo, uhlolo oluphambili kukuba ngaba kukho iziphene ezifana nokuqhekeka. Ngokumalunga nobukhulu, umda ongabhalwanga kufuneka uqinisekiswe ukuba ungaphakathi kwiimfuno zomzobo, kwaye kufuneka kugcinwe iirekhodi.
5. Ukushisa ukunyanga: Fudumeza i-forging kwiqondo lokushisa elichazwe kwangaphambili, ligcine lifudumele ixesha elithile, kwaye emva koko lipholile ngesantya esimiselweyo ukuphucula isakhiwo sangaphakathi kunye nokusebenza kwe-forging. Injongo kukuphelisa uxinzelelo lwangaphakathi, ukukhusela i-deformation ngexesha lomatshini, kunye nokulungelelanisa ubunzima ukwenza ukubunjwa kube lula ukusika. Emva kokunyanga ukushisa, i-ingot yensimbi ipholile emoyeni okanye ipholile ngamanzi kwaye icinywe ngokweemfuno zezinto eziphathekayo.
6. Ukucutshungulwa okurhabaxa: Emva kokuba i-forging yenziwe ngokusisiseko, icutshungulwa kwi-forgings yeempawu ezahlukeneyo ngokweemfuno zemveliso.
7. Ukubona impazamo ye-Ultrasonic: Emva kokuba i-forging ipholile, iqondo lokushisa liyehla ukuya malunga ne-20℃ ukuze kubonwe isiphene se-ultrasonic ukuhlangabezana nemigangatho yelizwe Ⅰ, Ⅱ, Ⅲ kunye neminye imigangatho kunye nokuhlolwa kwesiphene.
8. Uvavanyo lwepropathi yeMechanical: Ukuze kuhlangatyezwane neemfuno zabathengi, iipropathi zoomatshini zokubumba kufuneka zivavanywe, ubukhulu becala isivuno, i-tensile, impembelelo kunye nolunye uvavanyo. Esona sixhobo sovavanyo siphambili senkampani sibandakanya umvavanyi wepropathi e-1 yendalo yonke, umvavanyi oyi-1 wempembelelo, umatshini wokuchaphaza intsimbi e-1 eqhubekayo, isitshixo esi-1 se-ultrasonic flaw, isixhobo esisi-1 semagnethi, i-thermometers emi-2, umatshini wokubhula ombane ophindwe kabini, i-cryostat e-1 yempembelelo, 1 I-metallographic microscope, i-1 metallographic pre-grinder, i-1 umatshini wokusika i-metallographic, i-2 Brinell hardness testers, njl., Ezinokuthi zihlangabezane neemfuno zovavanyo lwesiqhelo lwe-forgings eyahlukeneyo.
9. Ukuhlolwa kokugqibela: I-forgings egqityiweyo ekugqibeleni ihlolwe ukuze kuqinisekiswe ukuba imbonakalo ye-forging ilungile kwaye ayinaziphene ezifana nokuqhekeka, kwaye imilinganiselo iphakathi kweemfuno zemizobo kwaye irekhodwa.
10. Ukugcinwa kwempahla: Emva kokuhlolwa komgangatho, iifogi ezigqityiweyo zipakishwa ngokulula kwaye zibekwe kwindawo yokugcina imveliso egqityiweyo ukuze ithunyelwe.
Imiba yokusetyenziswa kwezangqa zezandi zezi: Iintsimbi zedizili: uhlobo lwenjini yedizili. Iinjini zedizili luhlobo loomatshini bamandla, kwaye zihlala zisetyenziswa njengeenjini. Ukuthatha iinjini ezinkulu zedizili njengomzekelo, ukubunjwa okusetyenzisiweyo kubandakanya iintloko zecylinder, iijenali eziphambili, i-crankshaft end flange output shafts end shafts, ukudibanisa iintonga, iintonga zepiston, iintloko zepiston, ii-crosshead pins, iigiya zothumelo lwecrankshaft, amakhonkco egiya, iigiya eziphakathi, kunye nempompo yeoli. imizimba, njl.
Iring forgings zinembali yamawaka eminyaka kwilizwe lam. Ukwenziwa komatshini kwenziwa kusetyenziswa izixhobo zokubumba kwizixhobo ezahlukeneyo zokubumba. Ukubunjwa komatshini kunokwahlulwa ngokweendidi ezine ngokwezixhobo kunye nezixhobo ezisetyenzisiweyo: ukubunjwa kwasimahla, ukubumba imodeli, ukwenza ukufa kunye nokubumba okukhethekileyo.
Nawuphi na onomdla kwiimveliso zethu, nceda uqhagamshelane nathi kwikhathalogudella@welonchina.com. Thankwena!
Ixesha lokuposa: Aug-06-2024
